JWZ-RD160 Single Station Single Head (Accumulating Type) Blow-molding Machine
Environment Condition
| Location: Indoors |
| Power supply: No dangerous area |
| Power: 3-phase 4 wires structure,380V/3P/50Hz |
| Total power:160-170KW |
| Average energy consumption: 90-100KW |
| Oil pump motor power：22KW (Servo Hydraulic Motor System) |
| Humidity degree：≤95% |
| Temperature：0-35℃ |
| Cooling water：≤20℃, ≥0.3Mpa |
| Water consumption：10T/H |
| Air pressure：0.8Mpa |
| Air consumption：100m³/h |
| Suitable material： HDPE |
| Specifications about the product: |
| The max. plasticizing capacity：240-280kg/hr |
| NOTE: The output varies according to the materials and the operating conditions. |
Equipment list
| JWS100/28 Single-screw Extruder 1set |
| Auto loader：300KG/H 1set |
| MOOG 100 Point Parison Controller 1set |
| Bottom blowing with Extension device 1set |
| Take Out Robot(Pneumatic Type) 1set |
| Bottom blowing device 1set |
| Accumulating type Single Cavity Die head 1set |
| Mold open and close device 1set |
| Hydraulic system 1set |
| Pneumatic system 1set |
| Electrical system 1set |
| Export Standard package 1set |
Specifications of the Production Line
| Screw |
| Diameter：100mm (Single Station) |
| L/D：28：1 |
| Material：38CrMoAlA |
| Treatment： Nitriding heat-treatment |
| Brand： |
| Barrel |
| 38CrMoAlA |
| Treatment： Nitriding |
| Heating control zones： 5 Zones |
| Heating power：5.5KW×5 |
| Cooling system： By blower fan |
| Cooling power：0.25KW×5 |
| Gearbox |
| Material of the body： QT225 |
| Gear type： Helical gears |
| Material of the gear：20CrMnTi |
| Heat treatment of the gear surface： Quenching |
| Bearings Chinese： famous bearing |
| Lubricating system： Press system |
| Cooling System： Equipped with separated Cooling System |
| Feeding block |
| Water circled cooling system |
| Material： Q235 |
| Driving motor |
| AC motor SIEMENS-MADE IN CHINA(BEIDE) |
| Power：75KW |
| Control System： ABB inverter |
| Vacuum type Autoloader 300Kg/h |
Accumulating type Die head (Including Heating)
| Heating Control Zone：5 zones |
| Heating Power： MAX 30KW |
| Material of the die： 38CrMoAlA |
| Die Head Volume:18ltr |
Mold Opening and Clamping Device
| Platen size： 1120mm×2000mm(L*H) |
| Die pin diameter: 450 mm |
| Spaces between platens：500mm-1400mm |
| Clamping force： 750-800 KN |
| Clamping way driven： by hydraulic |
Hydraulic Control System
| The hydraulic control system uses servo-Pump technology to control the movements of actuators, so it has advantages as follows: quick response and energy-saving feature |
| (YUKEN) |
| (Modrol) |
Pneumatic Control System
| Pneumatic circuit just uses special blowing technique, and the pressure and flux of compressed air is even. |
| 亚德客 |
| 亚德客 |
Parison Control System
| We adopt MOOG 100 point parison control system, it can ensure products weight and thickness perfectly |
Electric Control System
| The electrical controlling system uses a human-machine interface, all the parameters can be defined on the touch screen, for example, the rotating speed, temperature setting, working pressure of the hydraulic system, and so on. It also has alarming function and emergency-stopping function.
The elements used on the electrical controlling system: |
| 1) CHINA famous brand motor -SIEMENS(BEIDE) |
| 2) ABB Inverter |
| 3) SIEMENS PLC and touch screen |
| 4) CHINT contactor |
Spare Part List
| Tool cabinet 1set |
| Thermal couple(L=5m) 1set |
| Contactor 3PS30 1set |
| Contactor 3PS31 1set |
| Thermometer 1set |
| Relay（DC24V） 2sets |
| Air switch 15A 1 pc |
| Air switch 25A 1 pc |
| Sensor switch 2 pc |
| Wire for heating 2.5mm² 10m |
| Heating ring of the barrel(not including the shell) 1 pc |
| Heating ring of the die 1 set |
| Air pipe Every one for10m |
| Magnetic shelf 1 pc |
| Dismantling tools for screw 1set |
| Back to the oil filter core 1set |
| High-pressure filter core 1 pc |
After-sale Service
| The guarantee period is 1 year and service is available lifelong. The cost of the materials of the components will be covered by the buyer, but during the guarantee period, in addition to the man-made damage, the cost of the components will be covered by the seller |
| Our expert will answer any inquiry within 24 hours and it will be solved as soon as possible |
| Customers can send your engineer to our company–JWELL for training |
| The Seller supplies the complete technical supporting documents and the relative drawings of the electric components written both in Chinese and English. |
| The seller will send enough technicians to the Buyer’s factory for installation and testing of the machine |
| The Seller supplies the operation manual for the main extruder and accessory equipment and the principle drawings for the electric components. |
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