PPR25-110 Single Layer Pipe Extrusion Line
“Technical Specification for Single Layer Pipe Production Line”
RD-PPR25-110 Single Layer Pipe Extrusion Line Technical Specification RD-PPR25-110
Main Details of this Line |
|
| Design Output： | 150-180kg/h |
| Recommended Raw Material: | PPR materials |
| Above Outputs are under the conditions of: | Ambient temperature < 35°C and Sea Level Under 1000m (Any dissatisfaction on above conditions would cause output reduction). |
| Pipe Application: | Supply hot water and cool water |
| Operators Side: | On extrusion direction left side |
| Color Strips: | 2 lines |
| Pipe Color: | Green |
| Extrusion height: | 1000mm |
| Note: | No quoted equipment from customer’s side |
“Line Specification and Pressure Rating”(Pipe Size and Pressure Grade – Executive Standard: CJ/T258-2007) |
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|
NO. |
Bush O.D. External Diameter ( mm ) | PN16 | PN20 | Mouth Die Quantity | Core Die Quantity | Calibrator
Quantity |
|
1 |
25 |
√ | √ | 1 | 2 | 1 |
| 2 | 32 | √ | √ | 1 | 2 |
1 |
|
3 |
40 | √ | √ | 1 | 2 | 1 |
| 4 | 50 | √ |
√ |
1 |
2 | 1 |
| 5 | 63 | √ | √ | 1 | 2 |
1 |
|
6 |
75 | √ | √ | 1 | 2 |
1 |
| 7 | 90 | √ | √ | 1 | 2 |
1 |
| 8 | 110 | √ | √ | 1 | 2 |
1 |
Main Conditions and Main Technical Performance |
|
1) Environment Condition |
|
| Best Location: | Location Indoors |
| Best Power Supply: | Power Supply Safe Area |
| Suitable Humidity Degree: | ≤95% (equals or less than ≤95%) |
| Suitable Temperature | 0-35℃ (between 0-35℃) |
2) Work Condition |
|
| Supply Voltage: | 3 x380V N PE, 50HZ |
| Voltage tolerance: | 10%, -10% |
| Control Voltage: | 24V DC / 220V AC |
| Total Power: | 130KW |
| Cooling Water: | ≤20℃, ≥0.3Mpa, ～3T/h |
| Compressed Air: | 0.3m3/min, ＞0.5Mpa |
| Total Length: | 38m |
3) Main Technical Performance |
|
| Material: | PPR |
| Output: | JWS65×33 Extruder = 150-180kg/h
JWS25×25 Extruder = 3-5kg/h |
| Output Note: | The output of this line capacity varies with the materials and the operation conditions as well. |
| Line speed: | 1.3~13m/min (according to the thickness and operation condition). |
No |
Quantity |
List of the Production Line |
Price (USD) |
1 |
1 | Automatic feeder and drier | |
2 |
1 |
JWS65×33 Single Screw Extruder |
|
3 |
1 |
JWS25×25 Color Strip Co-Extruder |
|
4 |
1 |
Mold(including, core die, mouth die, heater and calibrator) |
|
5 |
1 | Vacuum Tank (6000mm) | |
6 |
2 |
Cooling Tank (6000mm) |
|
7 |
1 |
Haul-off unit |
|
8 |
1 |
Cutter |
|
9 |
1 |
Stacker |
|
10 |
1 |
Electric control system |
|
11 |
1 |
Spare Parts |
|
12 |
Total Price |
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Important Notes |
|
| Production Time: | 60 days after receiving advance payment. |
| Payment Terms: | 30% advance payment by T/T, 70% payment should be paid by T/T before shipment. |
| Warranty: | One year after installation. |
| Testing: | Test one diameter and testing material provided by customer. |
“Technical Descriptions”
1. (65×33 – Single Screw Extruder):
“Design Output: 150 – 180kg/h”
1.1. Automatic Feeder |
1.2. Drying Hopper |
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| Feeding Type: | Vacuum Suction | Hopper Volume: | 100kgs |
| Drying Type: | Automatic Hot Wind | Heating Power: | 6kw |
| Capacity: | 200kg/h | Fan Power: | 0.24kw |
| Hopper Material: | Stainless Steel | ||
1.3. Screw and Barrel |
1.4. Gear Box |
||
| Diameter: | 65 | Made in: | Made in China |
| L/D: | 33 | Brand: | Jiang Yin |
| Material: | 38CrMoAlA | House Material: | QT200 |
| Heat Treatment: | Nitride (5-150rpm) | Gear Type: | Helical gears |
| Heating: | Ceramic Heater | Gear Material: | 20CrMnTi |
| Heating Zone: | 6zones | ||
| Heating Power: | 3kw X 5zones
2.2kwX1zones |
||
| Temperature Control Range： | 50-300℃ | ||
| Cooling Zones: | 5zones | ||
| Fan Power: | 0.25kwX5zones | ||
| Cooling Media: | Air Cooling | ||
1.5. AC Motor |
1.6. Drying Hopper |
||
| Power: | 75kw, Siemens or WEG Brand | Screen Type: | 12inch SIEMENS Touch Screen |
| Drive: | ABB inverter | CUP: | S7-1200 PLC |
| Operating Menu: | English & Chinese | ||
| Small Air Switch: | Schneider Brand | ||
| Main Air Switch: | CHNT Brand | ||
| Extruder Barrel Heater: | With Cotton Insulation | ||
| Fan: | With LINGNAN Strong Fan | ||
2. (25×25 – Color Strip):
“Co-Extruder”
2. Co-Extruder |
2.1. Hopper |
||
| Design Output: | 3-5kg/h | L: | 18L |
| Dimension: | 1100x600x1050mm | Material: | Stainless Steel |
| Weight: | 300kgs | ||
2.2. Screw and Barrel |
2.3. Gear Box |
|||
| Diameter: | 25 | Made in: | China | |
| L/D: | 25 | Brand: | Redsun | |
| Material: | 38CrMoAlA | House material: | QT200 | |
| Heat treatment: | Nitride 2-20rpm | Gear type: | Helical gears | |
| Heating: | Ceramic heater | Gear material: | 20CrMnTi | |
| Heating zone: | 2 zones | Gear surface treatment: | Quenching | |
| Heating power: | 1.8kw X 2zones | |||
| Temperature control range： | 50-300℃ | |||
2.4. AC Motor |
2.5. Electrical System |
|||
| Power: | 1.1kw | Integrated With Main Extruder | ||
| Drive: | ABB inverter | |||
3. Mold (including, core die, mouth die, heater and calibrator)
Mold (including, core die, mouth die, heater and calibrator) |
|
| Moulds Type: | Spiral Runner, Changeable and Polished Mouth Die & Mandrel |
| Material: | High Quality Alloy Steel |
| Heating Zone: | 6 Zones |
| Heating Power: | 11kw |
| Calibrator Material: | High Quality Wear Resistance Copper |
4. (Vacuum Tank):
“Length: 6000mm”
Main Details |
|
| Tank Material: | SUS304 Stainless Steel |
| Other Parts Material: | Vacuum Pipe, Water Pipe Ball Valve, Sealing Flange, Quick-Change Connector are all SUS304 Stainless Steel |
| Calibrator: | Calibrator cooling with glass flow meter |
| Riding Wheel Control: | Riding Wheel Up and Down Adjusted by Reducer |
| Calibrator Material: | High Quality Wear Resistance Copper |
| Cover Type: | Toughened Glass Cover |
| Adjustable Height: | 50mm |
| Adjustable Traverse Distance: | 50mm |
| Adjustable Longitude Distance: | 500mm |
| Moving Motor： | 0.55kw |
| Vacuum Pump Power: | 3kw 3kw |
| Water Pump Power: | 3kw 3kw |
| Cooling Type: | Spray Water |
| Tank Wall Thickness: | 3mm |
| Water level adjust type: | High Stable Water Level Measure |
| Water temperature control: | Thermocouple Induction Valve |
5. (Cooling Tank):
“Length: 6000mm”
Main Details |
|
| Tank Material: | Stainless Steel |
| Riding Wheel Control: | Riding Wheel Up and Down Adjusted by Reducer |
| Motor power: | 3KW |
| Filter: | With Filter |
6. (Haul-off Unit):
Main Details |
|
| Caterpillar： | 2pcs |
| Caterpillar Width： | 108mm |
| Max. Haul off Force: | 13500N |
| Haul off Speed: | 1.3-13m/min |
| Motor Power: | AC motor 1.5KW*2sets, ABB inverter control |
| Effective Haul off Length: | 1800mm |
| Count Length Control: | Haul off count length by encoder |
7. (Cutter):
Main Details |
|
| Motor Power: | 1.5kw |
| Cut Mode: | Blades Without Chip |
| Moving Method of The Platform: | Drive by Pneumatic |
8. (Stacker):
“Length: 6m”
9. (Spare Part):
“For Equipment”
1 Dismantling tools for screw
3 Thermometers
2 Oil seal for gearbox
1 Heating circle of the mouth die
5 2m Thermal couple 2m
2 ceramic adapter-male
8 Anti-High temperature Wire for mould
2 Seal plate for vacuum tank
3 Rubber seal for vacuum tank
30 Nozzle for tanks
1 Vacuum meter
30 φ8 air tube
1 2-position 5-port solenoid valve
5 φ8-three position air connector
2 φ10 to φ8 connector
2 Knife
10 Rubber block for haul-off unit
2 Contactor
“For Tooling”
1 Spanner 200
1 Spanner 375
1 inner hexagon spanner (5-22)
2 little shovel
1 ”—“Type screwdriver
1 ” ” type screwdriver
1 Pliers
1 Knife for cutting plastic pipe
1 Tool box
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